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From what I understand on helms, you definitely do not want a 1:1 Boba, though i believe the 1:1 jango, which is a bit smaller, should work.
I read it was 9.5 inches on the J2P. At any rate, it's not an exact science, but based on your measurements and everything I've read, the J2P is the right fit for you.
You could mock up your own blade in the same shape out of a different material and keep the sheath. This way you can have it all. There are tons of good knife tutorials on here with materials like sintra.
Have you started looking at the flight suit and vest yet?
Just out of curiosity do you have a target event to be able to wear this by?
I'm excited to see those gaunts take shape! Aren't buire the best? The flightsuit plan is cool and I'm looking forward to seeing that work out so that I can perhaps steal your ideas... heheheh Good update!