This is an update from the Talon Clan Forum.
Simply Copying All Of My Posts From My Build
I'll apologize up front for the novel you are about to read. I have been doing quite a bit of homework as of late. Well, since SWCO. You guys inspired me to build a Mandalorian Cosplay Kit. I have introduced myself previously, but I will explain a little about myself here as well. I am a Native North Carolinian. Born in Charlotte, raised in Mooresville. I am a metal fabricator who once worked in the racing industry and now works in hybrid construction. I am also a painter of industrial works that my company creates.
I am new to the Mandalorian Mercs, but not new to cosplay. I have created several costumes in the past, however, none for any Clubs. My previous costumes have all been hybrid concepts, therefore, I didn't feel like I belonged into the constructs of the rules and regulations which come along with clubs. This is my first attempt to meet the guidelines of a club. I have not taken this lightly either. I have been in contact with several individual Russ'alors within the MMCC who have offered a great deal of guidance throughout my concept art and we have come to the below designs. These designs are in no way final as I haven't gotten you guys to approve of the designs as of yet. So without any further hogwash, these are my designs.

I am going for a Late Crusader. As you can see I like the asymmetrical look with the Shoulder Armor. Clone inspired clam shell. The Back Armor will be pretty plain as of right now. To Jet Pack Or Not To Jet Pack??? Perhaps later. Maybe not though as the Brigade I am shooting for, suggests there be no jet pack. I do however intend on incorporating some fans in the Back Plate to run some cool air to the back of my flight suit.

Flight Suit is inspired by Ralph McQuarrie's Boba Fett. The Flight suite will be made from Black 1000 Denier Polyester Cordura. It is a super heavy weave, similar to motocross pants. The Seam thread will be in a contrasting color of Charcoal Grey. I plan on incorporating some Charcoal grey Upholstery Grade Leather on the Abdominal Plate, Kidney Plate, Cod Plate, Left Thigh Pocket, and the Shoulder Area (Wings on the Flack Vest). I plan on not wearing a Flack Vest Per Se. The inside of the flights suit will be lined with satin as the fabric I plan on using is quite abrasive. With that said. The back of the suit will probably have a form of mesh to help with cooling me down during a troop. The Chest Armor is a clam shell which will fasten on the left or right side. I haven't yet decided. I will wear Thigh Armor on the right leg only. I have not yet decided on the Shin Armor, but there will be a SHNEE incorporated into the Shin Armor. I will most likely use some of the Stormtrooper type Boots.


So that I don't make the mistake of using Fett Gauntlets for Late Crusader Era, I used some reference photos for some Ideas. I bought some 3 inch PVC tubing and cut and shaped about 6 different pieces until was happy with my method. These will be connected with a piece of piano hinge and held closed with Earth Magnets. I will then use some other techniques with Sintra and other stuff to construct the remaining pieces. I think I may wish to use some Aluminum tubes with some custom ends, So if anyone knows someone with a Lathe, Mill, and some quality work, I welcome suggestions. Of all the tools that I have access to, a Lathe and a Mill isn't one of them. Do Flame-Throwers always require a hose coming from the backplate? Just a question...

This is a base for a set of Macrobinoculars I will incorporate into my Kit. There is a great deal of work that has gone into those already. I just haven't taken any photos of the work up to this point. However, I will take photos and keep you guys up to date.
I started on modifying a Nerf Gun for a rifle and got shot down already by those who have helped up to this point. I was told it looked too futuristic and would fit the era.


So if anyone is looking for a Rifle which has, for the largest part been De-Nurfed, I would part with it. All of the Screw holes have been filled. I shaved off the battery box, filled in the magazine well with a broke piece of aluminum and bondoed to make the stock appear similar to a Verpine. I fabricated a forward hand hold, which hasn't been attached as I was wanting to paint the barrel prior to epoxying the heat shroud to it. I had intentions of purchasing a Nurf Scope and attaching, but I sent photos to those helping me out and, as I said, "I was No-Goed".
I have since purchased another base rifle. I purchased a UKARMS Spring Powered P2703B Airsoft Rifle. I haven't had an opportunity to work on yet. I am aware the Rifle can not fire, So, If any of you knows how to deactivate an Airsoft, I welcome any advice.

I have plans on purchasing a Shae Vizla pistol for a side arm. I just haven't had the opportunity to purchase it yet. I will also use a Han Solo type holster/belt which I will make using 8 ounce leather I purchased from Tandy Leather.
Now to top everything off. I have ordered this little baby.

Now when I start talking about the bucket, I know what all of you are going to say.... Just hear me out. I plan on opening up the Visor just a little bit in the up and down position. Not too much though. Just a tad... I wear glasses and I need some extra space in there. I plan on using a mirrored lens, which hasn't been ordered yet. I also plan on using some of those string lights on the outside rim of the visor. (RED) or possibly an (AMBER). I want to have an outside mic so I can hear what is going on around me and I plan on using a amplifier system of some sort as well. I'll probably incorporate some fans inside the bucket as well. I have an idea of whose system I want to use. It is just too far down the road for me to worry about at this point.

I am going to use this as my inspiration for my paint scheme. Just Inspiration. I do not intend on copying another universe. I just really like the Yen and Yang concept for the Paint Scheme. Good vs. Evil...
For my Mandalorian Name I have chosen (Shev'la Kyr'am). Silent Death...
I recently hosted an armor party at my shop where a few people showed up. I was very pleased with the tips I got from those who attended. They helped me make a Duct Tape dummy for my torso. I plan on using this to mock up the chest armor, however, I am waiting on your feedback to start this portion as the Chest armor is Clone inspired and I don't wish to go about making something that will not be accepted. I also would like suggestions on those String light things which people use to light their helmet. I need a resource for those. If anyone knows of someone who does aluminum darts and such for gauntlets, I would like that resource as well.
I welcome your feedback and look forward to this journey with you all. I hope you all like my concept.
O.K. Folks,
I have finally gotten some work done on my templates and I am pretty pleased with how the templates look thus far on my Duct Tape Dummy.
Take a look and let me know what you guys think thus far.
By the way there is an Armor Party this Saturday at Boxman studios in Charlotte, NC at 12:00 pm - 5:00 pm if you are interested. It was posted on the Facebook feed a few weeks back.



Greetings Talon Clan,
I had the opportunity to work with some of the Talon Clan OM's this weekend at the Armor Party I hosted at Boxman Studios here in Charlotte. Our 5 hour party turned into 7.5 hours. I was able to help out with some Metal Fabrication, and James & Jessi helped me out with some Sintra Fabrication. All in all, I would say it was a pretty productive day. Mark stopped by for a bit as well. I wanted to say thanks to those who helped out.
Now for some progress shots of the Project at hand. Keep in mind this is Late Crusader Era Armor. I am hoping my armor was what inspired the Clone Trooper Armor. That being said :

This a photo of the Chest Armor on my Duct Tape Dummy. Note to those creating a set of Armor out of Sintra: (Spend the Time and Money to make a Duct Tape Dummy). It is So Very Usefull when molding the Sintra. I used 3 rolls of the cheap $3.00 duct tape at Lowe's to get the form of my body. I then cut it off of my body. Stuffed it with some of those clothes that should have been taken to Goodwill 5 years ago. I then wrapped it in the higher value Duct Tape ( $9.00 Gorilla Tape) so I wouldn't have anything busting out of the Cheap Duct Tape. Well worth the Time, Money, and Effort... 6mm Sintra was the Choice for the Chest and Back plates.

This is just a shot to the Chest piece off of the Dummy.

This is a shot of the the 3 components of the chest armor. Pectoral Plates were fabricated separately from the lower Rib plate to add dimension.

The area blacked out is what I will later cut out in order to allow room for a Sound Transducer and other electronics.

This is just a shot of the Backplate on the dummy.


Lateral photo of the Backplate.

This is also a lateral view on the Dummy showing how the seam from the Chestplate to the Backplate fit together. It fits pretty darn close.
Working with Sintra was not terribly difficult. It really just takes patients and a steady (Gloved) hand. I had a few spots that required some reheating and shaping to get those awkward looking spots out. However, I found it pretty easy to work with.
I would appreciate any Constructive Critiques and I look forward to any additional ideas.
Thanks in advance.
Here are a few pictures of the new NME Helmet I recently purchased. I have to say, I was sceptical about spending the amount of money on this helmet, but I was really surprised with the product NME puts out. I had them install the visor and asked them to leave some additional amount on the visor inside in the event I wanted to open up the T-Visor some so I could see better. This helmet comes pristine. there are zero seams, and zero defects. The only reason I will have to sand this is to get the paint to adhere to the helmet.
Front View

Side View

Side View
You can see where I have drawn a pencil line where I am considering opening up the T-Visor. Let me know how you guys feel about this as I don't want to cut too much away, but I feel like I have to open this up for a better field of vision.

I also plan to install a scope of some sorts on the right side and would like some ideas. I have seen some Mando Helmets with scopes installed and thought it looked very cool. Let me know how you guys feel about the updates.
As you can see, I am not rushing anything. I am trying to make deliberate decisions concerning anything to do with my Armour. I have been spending the last two days trying to decide on how I am going to pad the inside of my helmet. I have so many electronics I want to go in there as well. I think I have decided to scavenge the padding from a Motorcycle helmet I have. I just want everything to be super clean inside. I don't like the idea of wires hanging to and fro.

Nerf Scope came in the mail today so I cut it up and I am trying it out on my helmet. I cut a 3 mm piece of Sintra to fit into the hole so I can later fill in the hole after the Mirror Film comes in and I can cover the piece of plastic that will go in as the lens. I plan on adding a few greeblies to it to make it a bit more Swarzy. I may also put a few LED's in it that blink. It all depends on the amount of space I have left over. I have it just taped on there with some Gorilla Tape at the moment to give me a mock up. It fits perfectly inside the Ear Covers. I may end up attaching it via Earth Magnets, but that is a ways down the line.
But here are some Pics.



Here are a few pics of the scope and how I chopped it down and added a few items to Swarzy it up a bit.
Let me know what you guys think.



The vision is definitely hampered by the divider, but I do intend to cut a bit out of the T-Visor horizontally. I will cut
from the point closest to the ear, T-Visor, to the center point of the face diagnally, taking off approximately 3/4 at the center point to zero at the ear. Please see the pencil marking on one of the pictures previously posted for reference. I would like to hear your thoughts on this as well. I don't want to cut something and then have to try and replace it later. I am anxious to hear your thoughts.
I would greatly appreciate any input the application team might provide. I hope to keep the photos coming so that I can get as much feed back as I possibly can during my first build going for OM status. I know my ideas are somewhat out of the box as far as your usual Mandalorian Armour setup would be. So, I look forward to tips and advise on the entire build. I am taking things slowly primarily because my seamstress is backed up with projects and won't be available to work on my flight suit until November. That being said, I still will try and keep the progress coming via photos and explainations of my decisions.