For leather glue, I LOVE using Barge Contact Cement (Blue Label). With the Barge or other products that come in a tube it is useful to have popsicle sticks on-hand to apply the glue to your seams.
I will give that a shot. I have only ever used a glue that was specific for leather but haven't been all the impressed with how well it holds up to repeated use. I also have plenty of popsicle sticks so I'll start with those for now.
If you have a block of wood that fits inside your pouch, you could glue up the pouch first, then using the wood block inside for support you could punch holes for sewing, which means all your stitching holes will line up. There are other ways to do this, but this is probably the simplest/most straight-forward. It might also help to have a curved sewing needle, and a pair of needle-nose pliers to sew with.
I have actually been scouting the scrap pile for a block of wood to use for the wet molding to try and get the nice sharp corners. Never occurred to me to leave it on the block when I punch the holes. Thanks! I do already have the needles and pliers for the hand sewing through the leather. The addition of a set of pliers is such a godsend when it comes to pulling the needle through. Saved my fingers.
I want to burn some Mando'a script into the leather strip down the center of it, but I haven't figured out what I want it to say yet...I've been dabbling with the idea of simply the word "honor", so if I die I can say I died with honor? lol. Silliness aside, I do want something meaningful inscribed on it. Just not sure what yet.
Honor is something valuable to the Mando creed. Also family is another important tenet so that could be another possibility (either the word for family, alit, or the name of a loved one.
Questions: When I go to cut my leather I am planning on using either my Exacto knife or my box cutter is one better over the other? When I dye my leather should I have already sanded down the edges? I assume so, that way the color is even when I go to finish the edges but it seems that many builders dye at vastly different stages in their projects. I had a few other questions but that is all I can think of right now. Appreciate your help.

Update: I worked a smidge more on my pattern for the box. I slimmed it down a bit more and made it shorter. I think it is just about the right size proportional to the belt blanks that I will be using.

I also think the three inch blank under the two inch blank gives the correct sizing for the waist items for this kit.
Now question: would this buckle work for the tie down strap?

It's a little bit longer then the visual reference but it magnetizes closed and give a similar impression/visual. I personally am not entirely sold on it but I am having a hard time finding anything the right size and shape and I lack the stills to machine a buckle for this. If anyone knows someone who can I'm all ears. These little bits might just have to end up being keepers and I glue some Velcro to the strap to help keep it in place.
Another speed bump I'm running into are the belt clips for the holsters. I may have a way to pirate some parts to work but again if anyone out there knows how to make them I'm interested (I do not want 3-D prints as I want these to be pretty sturdy, kids tug on my holsters to get my attention in my other kit and I don't need them breaking or cracking in the middle of a troop. Resin printed might be considered but metal is preferred.)
And as far as sizing the tie down strap. I decided that the 1/2" strap looks more accurate for this build then the 3/4" strap.

I am also starting into templating armor. I found a picture on a thread for a generic Clan Wren armor so I figure it will work as a general guideline. I printed it out, cut it and taped it together. It is obviously too small at this point but it should work to help me keep the correct shapes (roughly) and proportions.
