Since I'm starting to get a bit more serious about finishing my build, I thought I'd compile everything I've got going so far. Maybe this will help motivate me to finish it and have a nice history of the build to scroll through once I'm done.
Helmet:My biggest inspiration for everything is from SWTOR, and like many others I started my build with the helmet. In my opinion, Shae Vizla's helmet is by far the most unique Mando helmet I've come across and it has always been my favorite since I first saw it. So, when I noticed that Mynock's Den made a resin cast version, I had to get it. Here's where my helmet is as of now, with quite a bit of internal and electronics work on the way.
Bracers:I also started working on the bracers that I will be using. These I have custom designed in Fusion360, but they're still a WIP on their own

With the bracers, I've started designing the weapons and attachments I want to go on there. My first completely finished weapon is the wrist mounted railgun. The Bounty Hunter class in SWTOR has this as an ability, and I thought it would be great to incorporate it in the build both as a nod to the game, but also as something unique since I haven't seen this used by any builds so far (Though I could be very wrong. There are plenty of builds that I haven't seen at all). Biggest concern with this so far is the rigidity of the cage on top. With the shoulder to shoulder crowds that occur at cons, it could easily be snagged or bumped and broken off. That part is still a WIP, but the main design and construction is done.
Weapons: 1) I have a file for the
GL-13 Blaster Pistol which I have printed and it is in pieces and needing a lot of sanding.
2) I am repurposing a disassembled, non-functioning airsoft bolt action into a sniper rifle. I have removed the piston and spring so it is incapable of firing. I have acquired PVC pipe and fittings to construct a Swarsy scope, and I have an outer barrel (also PVC pipe) that will be cut with fluting to look similar to the
Death Trooper rifle barrel. The stock has a minimalist cut into it, similar to the real-world
L96, but more angular instead of rounded. Unfortunately, no pictures of it currently as it's pretty stripped down to bare bones right now.
Chest Armor:This is currently the biggest part I'm working on, and I only just started. Once I learn more on how to shape PVC sheet, I will begin working on this. I want to make similar armor to this design (below) but without the hose attachment for the jetpack. I'll be doing the abdomen plate from this concept as well. It's
just a matter of getting it put together and fitted

Everything Else:1) I know a vest isn't require for Crusader, but to me it feels more rigid for the build so I am incorporating one. I have a bare chest-rig with MOLLE that will either be covered by a sash or the armor, or completely ripped off.
2) I'm contemplating between a loin cloth or loin armor. I prefer the cloth, but I'm starting to appreciate the full armor look of having armor there instead.
3) If I do a cloth, I'm hesitant to do both a kama and a shoulder cape. I love the look of both, but it seems to be like too many things at that point. Any thoughts on this? Do people tend to stick to only a few fabrics draping off their body?
4) My shoulder armor I am trying to design myself. I have a rough concept right now, but nothing that's practical as of yet. I like the full shoulder bells, but something significantly more angular than what Din has.
5) Leg armor I haven't given much though to yet. Things seem to be pretty open in terms of rules there, so I'm pushing that to the back burner for now.
Lengthy post, I know. But if you read through everything, thank you. Feel free to drop comments, concerns, advice, etc. If anyone has some input on shaping PVC for the chest armor, I have posted about it in the Armor Construction section
here. Thanks again for sticking around up to this point. I'm hoping this build turns out to be everything I've always wanted it to be.