Yes, I've started the cursed costume. The one that gets started but never finished. This is why I promised myself I would not post a WIP until I had reached the point of no return. I've now put in the time and, more importantly, the money to be sure that I'm going to see this through to the end.
So here's what I've got right now.
Materials:
6mm Sintra
ABS pipe-- I can't recommend this as a building material. It's tough as hell and makes for great armor, but on the same token, it's tough as hell and is really hard to cut and shape.

My armor all laid out. Mostly done except for a few details like the cod needing more bondo in places (it's curved under like Jango's).

Here are my boots with all the armor pieces except for the toes. I've decided to cut the toe armor out of a pair of old ski boots since it can be tough to get that shape with one piece of flat plastic. The boots themselves will be dyed darker.

Here's my vest. I shot a picture of the back so you can see the ribbing on the sides better. I also have my flightsuit, but the blue is a little dark for my taste so I'm trying to lighten it.

Here are 2 of the 6 pouches that sit on the belt. Stitching is a little off because it's my first time working with leather. I'll get it down though. These are the natural color of the leather and will be dyed darker to match the boots.

I need to get another one of these, but this hard hat is what I'm using for the knee armor. I can't believe my luck with finding this. It's pretty spot on.

Here's the beginnings of my pistol which will become this:
Big_Water99 is making a Ching version of the helmet for me now and it should appear in an update soon.
I also have a rubber knife on order for the boot knife as well as some EL wire for the chest and gauntlet lights and I am also buying a hookah hose that I'll be using for the helmet hose.
Things I need help on:1. How do you interpret this picture?

I see the top "gorget" as being armor and the vertical portions that are strapped onto it as being the same fabric/leather as the vest. Thoughts?
2. Any suggestions for the color grey I should be using? A slate grey is too dark but all the lighter greys I can find in rattlecans seem too blue. I need a solid lead on a light true-grey rattlecan color.
3. I'm undecided on the jetpack.
I like the original jetpack here:

But this one is also very cool. I can see myself filling the tubes with green hairgel with a strand of EL wire in the middle.

Each presents its own challenge in building from scratch, so I'd like to have some opinions from others.
4. On the left shoulder guard I'd like use the spike studs that appear on the original costume rather than those weird long pointy things that appear in later versions. Would this be ok as far as approval goes? Or is it better for me to stick with the pointy things?