Welp, managed to score some Sintra for cheap from a local sign shop. Finally decided to make my own scratchbuild bucket vs using a modified Hasbro bucket I was working on.
Items used:
Cardstock
Cardboard
3mm Sintra
WOF templates
Skateboard helmet
Progress so far
The visor and rest of the bucket were first formed over a large glass jar. Then taped around the form provided in the WOF templates and then further formed to match it with a heat gun.




Fitment was tested and a wee bit more tweaking took place.

Some minor tweakage was needed in order to allow my nose to not be squashed by the visor. I'm around 6'3" and wear an XL to XXL helmet. So maybe 104% wasnt the best sizing to choose... But I do like the fit so far.
The mandible was then formed a bit and tested with some cardstock.

Further test fitting

Next, I took a protec style childrens skateboarding helmet and lopped it in two. Holding it together temporarily with hot glue (as were the other pieces) to test fitting.



So far I'm very pleased with the results and fitment. Although it may look a wee bit off sizing wise with my arm supporting the back in photos, I'm super happy with the fitment and how much neck is exposed along with the sizing.
More to come!